MH 100 Lift Truck Indoctrination
This course explains how an industrial lift truck, Electric or Internal combustion, works and operates. Students will learn about the various types of lift trucks and
their distinguishing characteristics. Power plants, fuel systems, major subassemblies and applications will all be discussed. Students will also complete an operator training course and after successfully completing a driving and written test will be certified to operate a powered industrial lift truck.
DURATION 1 Day
MH 105 New Product Technical Orientation
This program is intended to update the service technician on the latest models of equipment. The technician will become acquainted with new systems, features and service procedures as required. Due to the nature of this program the content will vary based on
model covered. The model covered will be announced in the training schedule.
DURATION 1 Day
MH 110 Periodic Maintenance for Material Handling Equipment
Proper periodic maintenance procedures and techniques will be discussed in depth and demonstrated. Students will then have the opportunity for practical application of these procedures and techniques (hands on). The proper completion of PM inspection Forms and paper work is also emphasized.
DURATION 1 Day
MH 120 Basic Electricity for Lift Truck Technicians
This class provides the lift truck technician with a basic understanding of electrical principles and theories, including Electron theory,Conventionaltheory, Magnetism, schematics and meter usage. Also discussed are the functions of numerous electrical components, including Diodes, Transistors, SCR’s, Capacitors, Batteries, Switches, etc. This class is essential for all new lift truck technicians and may be beneficial for more experienced persons who may lack a firm foundation in electrical principles.
MH 125 Storage Battery-Battery Charger Maintenance
Covered in this class will be battery theory, troubleshooting, basic maintenance procedures and personal safety. Also covered will be basic battery charger troubleshooting and maintenance.
DURATION ½ Day
MH 130 Basic Hydraulics for Lift Truck Technicians
This class provides the lift truck technician with a basic understanding of the theories and principles of hydraulics as applied to lift trucks. Areas of instruction include: Component
identification and function, types of pumps and their operation, types of cylinders, hose components and fabrication and types of valves. This class is essential for all new lift truck.
Technicians and may prove useful for more experienced persons who may lack a firm foundation in hydraulic principles.
DURATION 2 Days
MH 135 Mast & Front End Equipment
This class begins with the mechanical and hydraulic theories involved in the operation of the upright and proceeds to the practical application of these theories in the inspection,
maintenance and repair of these systems. Class room instruction emphasizes safety and thorough inspection. The hands on portion of the class will include inspection, troubleshooting, minor adjustment and proper lubrication of the mast assembly.
DURATION 1 Day
IC 200 IC Lift Truck Starting & Charging Systems
Systematic troubleshooting and diagnosis of these systems are the main focus of this class. Also covered: disassembly, repair and reassembly of selected components (hands on), adjustments, service and repairs to systems, and the theory of systems operation.
DURATION 1 Day
IC 210 Gasoline Engine Tune-Up & Fuel Systems
This course covers the basic functions of gasoline engine ignition and fuel systems. The technician will learn carburetor theory and operation, ignition system theory and operation, the basics of High Energy Ignition (HEI) and Microprocessor Spark Timing System (MSTS), fuel and ignition system troubleshooting and tune up procedures.
DOES NOT INCLUDE ELECTRONIC FUEL INJECTION.
IC 215 Diesel Engine Maintenance & Repair
This class begins by discussing the operating theory of Diesel cycle engines and how they differ from Otto cycle (spark ignition) engines. The major fuel injection schemes are discussed along with two stroke cycle versus four stroke cycle, turbo charging, supercharging, basic tune up, maintenance and troubleshooting.
DOES NOT INCLUDE DETROIT DIESEL TUNE UP.
DURATION 1 Day
IC 220 LP Fuel Systems
This course is geared towards technicians who are expected to service and repair LPG fueled internal combustion engine powered equipment. IMPCO and AISAN systems are mainly emphasized, with information on other systems available on request.
DURATION 1 Day
IC 230 Powershift Transmission (Machines up to 12,000 lbs.)
In this class, students will learn to identify various HYSTER POWERSHIFT transmissions and their component parts. They will become knowledgeable in the operation, pressure testing, adjusting, disassembly, repair and reassembly of POWERSHIFT transmissions, their valves and control circuits.
DURATION 2 Days
IC 231 Powershift Transmission Diagnosis & Adjustment
This class is based on IC 230 and is intended to teach the field service technician the troubleshooting, adjustment and maintenance aspect of POWERSHIFT transmissions. Also covered will be the proper inching/brake adjustment procedures.
THIS CLASS DOES NOT INCLUDE THE INTERNAL REPAIR PROCEDURES COVERED IN IC 230.
DURATION 1 Day
IC 240 Lift Truck Brake Systems (Machines up to 12,000 lbs.)
This class begins with an overview of basic brake theory. The basic operation of hydraulic brake systems is then covered. Building on this foundation, components and their functions are discussed. Finally brake system services and repairs are covered, including master cylinder and wheel cylinder reconditioning, brake drum and foundation inspection, brake disassembly, inspection, reassembly, adjustment and function testing.
IC 250 Fuel Injection & Electronic Engine Controls
This course is a must for service technicians who are expected to service internal combustion engine powered lift trucks with electronic engine controls. Microprocessor Spark Timing System and Electronic Fuel Injection (Gasoline Fuel) Systems on 4.3L V-6,
3.0L I-4 and 2.2L I-4 engines will be covered in depth. Also covered is the Delco/Rochester Electronic Governor System. A thorough understanding of electrical fundamentals, or the completion of class MH 120 is essential for successful completion of this course.
DURATION 3 Days
IC 255 EPA Compliant Fuel Systems & Engine Controls
This class introduces the updated fuel and engine emissions control systems as used on current production HYSTER lift trucks equipped with the GM 3.0L I-4 and 4.3L V-6 engines equipped with the IMPCO SPECTRUM fuel / emission system. This class will concentrate on the theory of operation along with troubleshooting utilizing the HYSTER service manuals and flow charts along with the Personal Computer utilizing the HYSTER / PSI diagnostic software. As much hands on as possible will be included in this class. A thorough understanding of basic fuel injection principles and electronic engine controls or the completion of IC 250 is essential for the successful completion of this course.
DURATION 2 Days
IC 260 Hyster Fortis Introduction
NOTE! THIS CLASS IS CURRENTLY AVAILABLE ONLY TO MH EQUIPMENT TECHNICIANS AND REQUIRES SEVERAL ONLINE LEARNING MODULES BEFORE ATTENDANCE. PLEASE CONTACT JOHN LOVINS FOR FURTHER DETAILS.
This class consists of four intense days of introduction to the HYSTER FORTIS series of product and the sub-systems that have been introduced on this series. The Training consists of both classroom and required, practical hands on exercises utilizing both the “onboard adjustment and diagnostic system” and the Personal Computer utilizing the “HYSTER PC SERVICE TOOL” Software. Subjects to be covered include: Pre-delivery inspection, Integrated Control Systems Overview, Programming Using the Display Switch Cluster, Programming Using the PC Service Tool, Electrical Systems Overview, Schematics, Wire Harness Repair, Integrated Control Systems Troubleshooting, Hydraulic Systems, Engines, Transmissions Overview and Transmissions Practical Skills. MH EQUIPMENT COMPANY Technicians will be required to successfully complete an online knowledge test covering the above areas after completing this course.
DURATION 4 Days
ET 300 Basic Electric Motor Controls – SCR Systems
This program begins with an overview of basic DC electricity and meter usage. Students will then be introduced to the principles of SCR Control Systems. The main focus will be on the General Electric EV-100, EV-100LX and EV-100ZX systems used on Hyster
and other brand lift trucks. Students will learn component identification and function, schematic drawings, component testing, systematic troubleshooting and diagnosis, adjustment and repair. Instruction will include servicing the EV-100LX and the EV-100ZX system and the use of the LX handset (scan tool) along with a brief overview of the Hyster HYTECH Software for the Personal Computer.This course is essential for Technicians entering the electric truck field and Recommended for experienced electric truck Technicians who need updated training on these commonly used motor control systems.
A thorough understanding of electric truck fundamentals, or the completion of class
MH 120 is essential for successful completion of this course.
DURATION 4 Days
ET 310 Hyster/General Electric EV-100LX & EV-100ZX Controls
Students will learn and practice the set up, adjustment and troubleshooting of the GENERAL ELECTRIC EV-100LX and EV-100ZX SCR motor control systems using the LX handset (scan tool) and the set up, adjustment and troubleshooting of the EV-100ZX SCR motor control system using the Personal Computer based Hyster HYTECH software.
DURATION 1 Day
ET 315 Hyster/General Electric SR/SP (SEM) Motor Controls
Students will learn the operating theory, set up, adjustment and troubleshooting of the SR/SP (SEM) series transistor motor controller system utilizing the LX Handset (scan tool) and the Personal Computer/ Hyster HYTECH software. A thorough understanding of General Electric S.C.R. motor controllers, or the completion of ET-300 is essential for the successful completion of this course.
DURATION 1 Day
ET 320 Hyster/General Electric SR/SP (SEM) Advanced Motor Controls
Students will learn the operating theory, set up, adjustment and Troubleshooting of the SR/SP (SEM) series transistor motor controller system utilizing the LX Handset (scan tool) and the Personal Computer/Hyster HYTECH Software. The emphasis in this class will be placed upon the proper set up and use of the Personal Computer for set up, adjustment and troubleshooting of the motor controller system. As much “hands on” using the Personal Computer as possible will be included in this class. A thorough understanding of GENERAL ELECTRIC S.C.R. motor controllers, or the completion of ET-300 is essential for the successful completion of this course.
DURATION 2 Days
ET 325 Alternating Current Motor Controls
Students will learn the operating theory, set up, adjustment and Troubleshooting of the Inmotion A/C Motor control system as used on Hyster lift trucks. Students will be introduced to the HYSTER ETACC Diagnostic and Adjustment Software. As much “hands on” Diagnostics and adjustment utilizing both the truck “on board” systems and Personal Computer as possible will be included in this class. A thorough understanding of Transistor motor controllers or the completion of ET-320 is essential for the successful completion of this course.
DURATION 2 Days